Ford Particulate Sensor 5461552 5461552RX 5461552CUM 4384376 2160128PRX 0281007167 0281007168 4326559

5461552/5461552RX/5461552CUM/4384376/4384376RX/4384376CUM/2160128PRX/0281007167/0281007168/4326559/4326559RX/4326559CUM/A056N706/2160128/2160128PE/2131544

Measurement Principle:
The sensor utilizes laser scattering technology to detect particulate matter in the exhaust gas. As exhaust flows through the measurement chamber, particulate matter scatters the laser beam. The sensor's internal processor analyzes the scattered light patterns to determine the concentration of particles, transmitting this data to the ECM via the communication interface. This provides accurate soot detection to help the emissions system respond correctly in real time.

Environmental Operating Conditions:

• Designed for the demanding environment of diesel exhaust systems
• Robust construction with metal and ceramic housing materials for thermal and chemical resistance
• Stable operation across a wide range of exhaust temperatures and pressures
• Delivers reliable data to help maintain consistent performance and long-term system dependability

The Particulate Matter Sensor (5461552) is referenced under various Original Equipment (OE) part numbers and supplier references across different vehicle applications. When searching for a replacement, the following references may be applicable:

Note: Cross-reference information is provided for reference purposes only. Always verify the correct part number for your specific vehicle application before purchasing.

The Particulate Matter Sensor (5461552) is designed for diesel engine applications equipped with DPF-based emissions control systems. This sensor is specifically engineered for compatibility with a range of heavy-duty diesel engine platforms.

General Compatibility Notes:

• This sensor is compatible with diesel engines utilizing DPF-based emissions control systems
• Applications include heavy-duty commercial vehicles, trucks, and various diesel-powered platforms
• The 12V operating voltage makes this sensor suitable for standard automotive electrical systems
• Different engine variants within the same model family may require different sensor configurations

Important Compatibility Verification:

• Always verify compatibility by consulting the vehicle's Original Equipment Manufacturer (OEM) specifications
• Confirm fitment by referencing the vehicle's VIN (Vehicle Identification Number) or engine serial number
• Check the original sensor part number installed on your vehicle before ordering a replacement
• Verify that the operating voltage (12V) matches your vehicle's electrical system specifications

A failing or malfunctioning Particulate Matter Sensor can manifest through various symptoms. Early recognition of these signs can prevent more severe and costly emissions system damage.

The most common and immediate indicator of a sensor issue is the illumination of the check engine light on the vehicle's instrument panel. The ECM detects abnormal readings or circuit malfunctions and stores corresponding diagnostic trouble codes (DTCs). A properly functioning sensor helps reduce the risk of fault codes and unnecessary service interruptions.

Many modern diesel vehicles display specific DPF-related warning messages when the particulate matter sensor fails. These warnings indicate that the DPF regeneration process may not be functioning properly.

When the sensor fails to correctly detect the filter level saturation, the ECM may reduce engine power output as a protective measure. This is often accompanied by limited engine RPM and reduced acceleration capability.

Since the sensor provides critical data for verifying DPF efficiency, a malfunctioning sensor can cause the vehicle to fail OBD-II emissions testing. The powertrain control module cannot confirm that the DPF is operating within required parameters.

A failing sensor can result in improper DPF regeneration scheduling, leading to increased soot accumulation and visible black or grey smoke from the exhaust.

When the sensor fails to provide accurate data, the DPF regeneration process may not occur at optimal intervals, resulting in decreased fuel efficiency.

The vehicle may experience incomplete or excessively frequent DPF regeneration cycles, as the ECM lacks accurate particulate matter concentration data to determine the optimal regeneration timing.

The sensor may provide readings that are consistently too high, too low, or fluctuate wildly, indicating internal contamination or failure.

When the sensor fails, one or more of the following OBD-II codes may be stored in the ECM:

• Presence of water in the exhaust pipes – Condensation or moisture ingress can damage the sensor's internal electronics
• Pipework clogged by unburned soot – Particularly common on vehicles making frequent short journeys where the DPF does not reach regeneration temperature
• Problems caused by regenerations or cleaning of the DPF – Improper cleaning procedures can damage the sensor
• Damage to connecting cables, connector, or sensor body – Physical damage from road debris, heat exposure, or improper handling
• Deterioration or leakage between the pipes and the sensor or the DPF – Air leaks can cause inaccurate readings
• Wiring harness issues – Chafed wires, broken wires inside insulation, or poor terminal tension can cause open or short circuit conditions
• Sensor contamination – Dust, soot, or moisture accumulation can block the sensing element

Note: If any of these symptoms or codes are present, professional diagnostic scanning is recommended to confirm sensor failure before replacement.

When purchasing a replacement Particulate Matter Sensor (5461552), consider the following factors to ensure proper fitment, performance, and longevity:

Ensure that the sensor meets or exceeds Original Equipment Manufacturer specifications for your specific vehicle application. The sensor should be manufactured to the same quality and performance standards as the original component. High-quality sensors are tested and calibrated before shipment to ensure reliable performance.

• Always verify the sensor part number against your vehicle's specific requirements
• Check compatibility with your vehicle's make, model, engine type, and model year
• Consult your vehicle's service manual or authorized dealer for the correct part number
• Cross-reference the OE number from your original sensor with the replacement part
• Confirm the operating voltage (12V) matches your vehicle's electrical system specifications

• Purchase from reputable suppliers to avoid substandard products
• Authentic sensors are manufactured with precision-engineered components to ensure accurate particulate detection
• Look for certifications such as IATF 16949:2016, which indicates adherence to automotive quality management standards
• sensors may not meet the same accuracy or durability standards, potentially leading to premature failure or incorrect emissions readings

• Professional installation is recommended, as the sensor is integrated into the exhaust system and emissions control network
• Handle with extreme care – The sensor contains a fragile sensing element that is easily damaged
• Never use lubricant on the sensor threads or tip
• Proper orientation of the sensor is required for correct operation
• Do not cut the harness when attempting to remove the sensor – use the appropriate socket to keep the harness intact
• The sensor requires correct electrical connection to the vehicle's communication network
• Following installation, the vehicle's ECM may need to be reset or recalibrated to recognize the new sensor
• If multiple sensor failures have been experienced, check for water damage as a potential root cause

• Clear any stored diagnostic trouble codes
• Perform a system check to confirm proper sensor communication with the ECM
• Verify that DPF regeneration cycles are occurring as expected
• Monitor for recurrence of any previously stored fault codes
• If multiple sensor failures have been experienced, check for water damage as a potential root cause

• Check the warranty coverage offered by the supplier
• Ensure the seller provides a reasonable return or exchange policy in case of compatibility issues
• Verify the warranty period and any conditions that may apply

With a typical service life of 200,000 kilometers or 5 years, this sensor is designed for long-term durability. However, operating conditions, driving habits, and environmental factors can affect actual lifespan.